High quality rice/maize/starch syrup processing plant

Glucose syrup also known as confectioner's glucose, is a syrup made from the hydrolysis of starch, which can be produced from cassava, potato , wheat , rice and other starch source material.

Technical Feature

  • Henan, China (Mainland)
  • DOING
  • Syrup making machine
  • syrup making machine
  • Engineers available to service machinery overseas
  • High quality rice/maize/starch syrup processing plant
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DESIGN SERVICE OVERVIEW

Project Design Scope

Project Service Scope

PRIMARY PARAMETERS

Place of Origin
Henan, China (Mainland)
Brand Name
DOING
Model Number
Syrup making machine
Type
syrup making machine
After-sales Service Provided
Engineers available to service machinery overseas
Product name
High quality rice/maize/starch syrup processing plant
Application
Glucose syrup production
Material
Food grade stainless steel 304#
Raw material
Corn , broken rice , starch
Color of final products
Clear , transparent , Colorless
Output capacity
10 TPD to 100 TPD glucose syrup
Warranty
1 Year
Water consumption
5 tons for 1 ton glucose syrup
Power consumption
30KW for 1 ton glucose syrup
Steam consumption
1.1 ton for 1 ton glucose syrup

DETAIL DESCRIPTION

High quality rice/maize/starch syrup processing plant

Product Description

What is glucose syrup ?                                                                                                 

Glucose syrup also known as confectioner's glucose, is a syrup made from the hydrolysis of starch, which can be produced from cassava, potato , wheat , rice and other starch source material.

  

 Process Description of  glucose syrup production line:

 

Corn powder or rice powder making section

Use the complete set powder produciton line , we can make the corn powder/rice powder  from corn / broken rice .  The corn powder/ rice pwoder is used to produce the glucose syrup . 

 

 

Mixing slurry 

Put the corn powder/rice powder and water  into the mixing tank, then put in enzyme, keep on particular standard temperature, waiting for some time , then transport to next work section. 

 

 

Injector liquefaction 

 The mixed corn powder / rice pwoder milk is sent to buffer tank then liquefied by jet cooker with the aid of enzyme at high temperature  in regular time . 

 

 Filter press deproteinization 

Because of inside of the corn / rice slurry have too much protein, so the slurry need pumping into the press filter, after press the slurry,  the syrup will flow into the slot, the protein will stay inside the filter machine.

 

 

Saccharification  

The liquefied material is sent to enzyme saccharification tank for reaction.   Maintain at specific temperature for some time , the syrup will transfer to glucose syrup with  the required DE value . 

 

Decolorization

 After LAB testing, all the glucose syrup pumping into the decoloration tanks, at uniform temperature,  put in the activated carbon mixing with the glucose syrup, usually have to make twice to get pure glucose syrup.

 

Filter press decarburization 

 The glucose syrup with activated carbon will be pumped into the press filter, after press the clean glucose syrup will flow into the buffer tank, the activated carbon will stay inside the filter.

 

Ion exchange

 The clean glucose syrup pumping into the ion exchange columns, inside the column resin will attract all the cation and anion and other small electron, then will get very pure glucose syrup for people eating.  This equipment always is used for high quality product.

 

 

 Evaporation 

The pure and clean glucose syrup have very low density, the triple effect evaporator can evaporate frucotse inside water to outside increase density at very short time. Then pump the glucose  syrup into the single-concentrate of evaporator continue evaporate water  for concentrating to reach the required DS as final product.

 

 

 

Packaging & Shipping

Loading containers photos of Glucose  syrup equipment 

 

 

 

 

 

 

Company Information

 

Our company, Henan Doing Mechanical Equipment Co., Ltd, is professional in manufacturing of starch production equipments and glucose/ maltose/ fructose production equipments. With fixed assets of U.S $ 1 million, covering an area of 33,335 square meters, with an annual production value of U.S $ 8 millions. We are initiative of  using raw grains (corn/ rice/ broken rice) to produce glucose directly and deeper conversion of fructose syrup & sorbitol technology. We own 15 National Invention Patents, with customers all over the world, such as our company has established business relationships with customers in Nigeria,Ghana , South Africa, Ukraine, Vietnam, Pakistan, the Philippines, Indonesia, Thailand, Pakistan, Egypt ,Jordan,Syria, Libya etc.

 

Factory workshop of potato starch production line

 

 

FAQ

 

1. Q: Are you a trading company or a manufacturer ?
A: We are a manufacturer, which has long experience in this industry.

2. Q: How can I get to your company ?
A: You can get a flight to CGO Airport. We are just about 30 mins away from Airport.
3. Q: Will you send engineers to install the plant?
A: yes, but at an extra cost payable by the customer. Or you can get local contractors to do the commissioning and we send one supervising engineer.

 

 

 

We welcome your inquiry any time! 

 

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