Citric Acid Monohydrate Making Machine Line

1. Brief Introduction   Citric acid monohydrate capacity: 1500 tons/year    300 days/year, 3 shifts/day, 20 workers / shift    Whole factory 60 workers    The production line dimension: 30 meters (w) X 80meter(L) X 20meter (H)    Suggested

Technical Feature

  • 1 Set
  • 1500 Tons/Year
  • L/C, T/T, D/P, Western Union
  • Flexible
  • Assembly
  • SGS
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DESIGN SERVICE OVERVIEW

Project Design Scope

Project Service Scope

PRIMARY PARAMETERS

Model NO.
Whole machine line
Capacity
1500 Tons/Year
Suggested Workers
60 Workers
Working Time
300 Days/Year, 3 Shifts/Day, 20 Workers / Shift
The Production Line Dimension
30 Meters (W) X 80meter(L) X 20meter (H)
Workshops Area
5400m2
Whole Factory Area
11340.72 M2
Trademark
CMT
Specification
SGS
Origin
Jiangsu Suzhou

DETAIL DESCRIPTION

1. Brief Introduction
   Citric acid monohydrate capacity: 1500 tons/year

    300 days/year, 3 shifts/day, 20 workers / shift
    Whole factory 60 workers
    The production line dimension: 30 meters (w) X 80meter(L) X 20meter (H)
    Suggested operation area needed 900 m2/each layer
    Workshops area about 5400m2

    Whole factory area about 11340.72 m2

2. The following pictures just for your reference
Citric Acid Monohydrate Making Machine Line

Citric Acid Monohydrate Making Machine Line

3.  Flow Chart
     1) Corn crushing
     2) Culture medium
     3) Pretreatment
     4) Fermentation
     5) Pretreatment
     6) Filtering
     7) Neutralization
     8) Filtering
     9) Washing calcium
    10) Mixing
    11) Acid hydrolysis
    12) Filtering
    13) Activated carbon power
    14) Cation exchange column
    15) Anion exchange column
    16) Purged liquor
    17) Refining filtering
    18) Pre heating
    19) Evaporation
    20) Crystallization
    21) Drying
    22) Screening
    23) Packing
    24) Finished product

4.  Layout of the factory
Citric Acid Monohydrate Making Machine Line

5. Machine List
Name Model & Specification Material Qty
Utility System
Steam 0.5Mpa: 4t/h    
Primary water 5m 3 /h    
Process water 25m 3 /h    
Fermentation concentration circulating water 10m 3 /h    
Power supply system 6000KVA/10000V and 380V    
Reciprocating type air compressor 24m 3 /min centrifugal compressor   2
DW-150/3 compressor   1
Air treatment system Match with fermentation air   1
Instrument air compressor 3m 3 /0.7 Steel 2
Freezer dryer With instrument air   2
Refrigerator and supporting accessories 60000 /h,-8 degree   3
Shallow water system 200000 /h,+7 degree   1
Raw Material Workshop
Corn silo Capacity: 1.2t/h   1
Corn crushing system 1 t/h , 60 mesh, pass 70%   1
Feeding tank 2m 3 Carbon steel 3
Mixer 80rpm   3
Pump 5.0m 3 /h , 50m   2
Jet liquefier 5m 3 /h,100 class Stainless steel 2
Pressure tank 1m 3 ,0.2mpa Carbon steel 1
Laminar flow tank 1m 3 ,0.2mpa Carbon steel 6
One-time liquid pump 5m 3 , 30m Carbon steel 2
Vapor liquid separator DN800 Carbon steel 1
Maintaining tank 6m 3 Carbon steel 3
Mixer 65rpm Carbon steel 3
Pump 5m 3 /h ,30m Carbon steel 2
Feed plate 25m 2   5
Liquid transfer tank 2.5m 3 A3 1
Pump     2
Liquid storage tank 40m 3 A3 1
Pump     2
Feed tube bundle dryer 60m 2   1
Feed packing system     1
Fermentation workshop
Seeds tank 3m 3 304 3
Seeding tank air system 1m 3 /h,100 class   3
Fermentation tank F=30m 3 304 5
Foam collector   Stainless steel 5
Foam degassing tank   Carbon steel 1
Tank discharging heater 7m 2 , Coil heat exchanger Stainless steel 2
Fermentation liquid storage tank 30m 3 Stainless steel 2
Fermentation liquid pump 6m 3 /h,30m Stainless steel 2
       
Extraction workshop
Fermentation liquid filter 5m 2   2
Dilute acid tank 3m 3 Stainless steel 1
Wash water pump 5m 3 , 25m Stainless steel 4
Acid slag slurry mixing tank 1.5m 3 Stainless steel 1
Mixer 65rpm Stainless steel 1
Pump 5m 3 /h , 50m Stainless steel 2
Mixing tank 4m 3 Stainless steel 1
Vacuum pump SZ-1   2
Plate and frame feed pump 7.2m 3 , 80m Stainless steel 2
Box press filter 15m 2 PP 6
Liquid tank 6m 3 Stainless steel 1
Liquid pump 7.2m 3 / 35m Stainless steel 2
Mycelium mixing tank 1.5m 3 Stainless steel 1
Pump 5m 3 /h , 50m Stainless steel 2
Collecting liquid tank 1.5m 3 Stainless steel 1
Washing filter cloth machine D1000*1200 Stainless steel 1
Filter cloth washing water recycling tank 1m 3 Stainless steel 1
Filter cloth washing water recycling pump 3.6m 3 , 25m Stainless steel 2
Neutralization barrel (Calcium carbonate neutralization) 3m 3 Stainless steel 7
Neutralization filter 3m 2 Stainless steel 3
Lime calcium washing tank 2m 3 Stainless steel 1
Lime calcium washing pump 7.2m 3 , 25m Stainless steel 2
Neutralization water vacuum pump SZ-1   2
Lime calcium auger D200 Stainless steel 2
Calcium salt mixing tank 1.5m 3 Stainless steel 2
Pre decomposition tank 2m 3 Corrosion protection 1
Acid hydrolysis pot 3m 3 Corrosion protection 3
Acidolysis liquid delivery pump 5.4m 3 /h , 30m Stainless steel 2
Acidolysis and filter 3m 2 Stainless steel 1
Concentrated acid tank 5m 3 Corrosion protection 1
Concentrated acid pump 22m 3 , 25m Stainless steel 2
Dilute acid tank 2m 3 Corrosion protection 1
Dilute acid pump 3.6m 3 , 25m Stainless steel 2
Acid hydrolysis water vacuum pump SZ-1   1
Acid hydrolysis vacuum protection barrel 0.5m 3 Corrosion protection 1
Hot water tank 6m 3 Carbon steel 1
Hot water pump 3.6m 3 , 25m Stainless steel 2
Sulfuric acid metering tank 2m 3 Carbon steel 1
Calcium carbonate mixing tank 1m 3 Carbon steel 1
Mixer 65rpm Carbon steel 1
Calcium carbonate mixing tank 40m , 5.4m 3 /h Carbon steel 2
Sulfuric acid tank 15m 3 Carbon steel 1
Sulfuric acid pump 3.6m 3 /h, 30m Carbon steel 2
Refining Workshop
Acid hydrolysis liquid storage tank 6m 3 Corrosion protection 2
Acid hydrolysis liquid pump 6m 3 , 50m Corrosion protection 2
Decolouring column 2.5m 3 Corrosion protection 6
Cation exchange column 2.5m 3 Corrosion protection 4
Anion exchange column 2.5m 3 Corrosion protection 4
Recovery tank 5m 3 Corrosion protection 3
Dilute acid recycling tank 3m 3 Corrosion protection 3
Dilute acid recycling pump 3.6m 3 ,25m Stainless steel 3
Ion exchange liquid tank 3m 3 Stainless steel 1
Ion exchange liquid tank 6m 3 Stainless steel 1
Ion exchange liquid pump 5.4m 3 /h , 25m Stainless steel 2
Alkali liquid preparation tank 3m 3 Carbon steel 1
Alkali recovery tank 3m 3 Carbon steel 1
Alkali liquid pump 3.6m 3 /h ,25m Carbon steel 2
Hydrochloric acid preparation tank 3m 3 Corrosion protection 1
Hydrochloric acid recovery tank 3m 3 Corrosion protection 1
Hydrochloric acid pump 3.6m 3 /h ,25m Corrosion protection 2
Waste water neutralization pool 5m 3 Corrosion protection 1
Deionized water storage tank 10m 3 Corrosion protection 1
Deionized pump 7.2m 3 30m Stainless steel 2
Concentrated feed pump 3.6m 3 /h , 20m Stainless steel 2
Plate heat exchanger 2m 2 Stainless steel 2
Three effect concentration (set) Evaporation capacity :1t/h Stainless steel 1
Double-effect mother liquid concentrate crystallization tank (set) Evaporation capacity :1t/h Stainless steel 1
Concentrated liquid storage tank 1m 3 Stainless steel 1
Filter 3m 3 Stainless steel 2
Filtered liquor storage tank 1.5m 3 Stainless steel 1
Monohydrate crystallization cans 3m 3 Stainless steel 3
Crystalslurry storage tank 3m 3 Stainless steel 1
Crystalslurry pump 3.6m 3 /h , 30m Stainless steel 1
Mother liquid crystal slurry storage tank 1m 3 PP 1
Mother liquid crystal slurry pump 3.6m 3 , 30m Stainless steel 1
Water ring vacuum pump SZ-1   2
Centrifugal machine D1000 Stainless steel 1
Boiling vibration fluidized bed system   Stainless steel 2
Vibrating screen D800 Stainless steel 2
Mixed material storage silo 2m 3 Stainless steel 1
automatic 25kg packing machine  25kg Stainless steel 2
Ton packing machine   Stainless steel 1
Wet dust collector D1500 PP 2
Circulating pump 3.6m 3 , 25m Stainless steel 2
Waste mother liquid tank 1m 3 Corrosion protection 2
Waste mother liquid delivery pump 3.6m 3 , 25m Corrosion protection 1
Dissolving tank 1m 3 316 4
Dissolving pump 3.6m 3 , 25m Corrosion protection 4
Total hydrochloric acid storage tank 5m 3 Corrosion protection 1
Hydrochloric acid pump 3.6m 3 , 25m Corrosion protection 2
Total liquidalkali storage tank 5m 3 Carbon steel 1
Liquidalkali pump 3.6m 3 , 25m Carbon steel 2

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